The fully automatic automobile battery assembly and testing system is based around a power and free conveyor system and will produce 2 different types of batteries at a rate of 1 every 15 seconds. The system includes extensive data tracking capabilities via a custom PC based software platform.

The system consists of the following operations:

• Vibration welding for battery cases
• Case deflash, label apply, spin welding
• Leak Test coolant fittings
• Vibration weld and deflash busbar
• Terminal insert
• Case inspection (leak test, weigh, sort, high pot).
• Weld
• Tab shear and cell invert
• Cell seat / case invert
• Tab to busbar welding
• Vibration weld and deflash case bottom
• Electrolyte filling
• Vibration weld and deflash top
• Impedance testing
• Final leak testing

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