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Case Study 1:
Cylinder Head Test and Assembly Auto

Eclipse Automation provided a fully automatic cylinder head assembly and testing system.  The system included...

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Case Study 2:
Automotive Battery Assembly Auto

The fully automatic automobile battery assembly and testing system is based around a power and free conveyor s...

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Case Study 3:
Clutch Stackers Auto

The fully automatic system is comprised of two synchronous assembly sections linked by buffer accumulation zon...

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Case Study 4:
Welding Cell

Seat Belt Bracket Assembly/Weld Unit

Eclipse developed a man/machine interface for the complex assembly and resistance welding. This system was able to ensure quality, and maintained the strict ergonomic standards that is typical to the automotive industry, while still allowing production cycles to be met.

The system consisted of 2 basic machines.

Op 10 consists of a fixture with retractable pins, 1 stud welder, 1 pinch gun and an auto unload assembly for the removal of the finished product.

  • Manual Operator Fixture
  • Stud Resistance welding
  • Pinch Gun Resistance welding
  • Auto Unload and presentation
  • Guarding ad Operator Interface

OP 20 consists of a sliding fixture, 1 pinch gun, 1 Fanuc Robot and effecter, and a nut welder/nut feeder unit. Here the final stamping is added to the finished assembly from Op 10.

  • Sliding Fixture
  • Pinch Gun Resistance welding
  • Auto Nut Feed/Orientation checking/Welding
  • Fanuc 6 axis Robot
  • Out-feed conveyor
  • Guarding ad Operator Interface
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